China supplier Black Oxide Spur Gear and Pinion Rack manufacturer

Product Description

Product Description

Products

Gear rack

Precision grade

DIN5, DIN6, DIN7, DIN8, DIN10

Material

C45 steel, 304SS, 316SS, 40CrMo, nylon, POM

Heat treatment

High frequency,Quenching/Carburization, Teeth hardened

Surface treatment

Zinc-plated,Nickle-plated,Chrome-plated,Black oxide or as you need

Application Machine

Precision cutting machines.

Lathes machine 

Milling machines

Grinders machine

Automated mechanical systems

Automated warehousing systems.

Produce Machine

CNC engine lathe

CNC milling machine

CNC drilling machine

CNC grinding machine

CNC cutting machines

Machining center

Workstyle

Execution is more preferred than empty talk.

Stock Gear Rack Type

Specification

Color

Helical gear rack

M1 15*15*1000mm

White

M1.5 19*19*1000mm

White

M2 24*24*1000mm

White

M3 29*29*1000mm

White

M4 39x39x1000mm

White

Spur gear rak

M1 15*15*1000mm

Black

Rack Assembly

To assemble connected racks more smoothly, 2 ends of a standard rack would add half tooth which is convenient for next half tooth of next rack to be connected to a complete tooth. The following drawing shows how 2 racks connect and tooth gauge can control pitch position accurately.

With regards to connection of helical racks, it can be connected accurately by opposite tooth gauge.

1. When connecting racks, we recommend lock bores on the sides of rack first, and lock bores by the sequence of the foundation. With assembling the tooth gauge, pitch position of racks can be assembled accurately and completely.

2. Last, lock the position pins on 2 sides of rack; the assembly is completed.
 

Test

Use Coordinate Measuring Machine to test the precision and hardness of gear rack and pinion

 

Packaging & Shipping

Small quantity: We will use carton box.

Big quantity: We will use wooden cases.

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Hobbing
Toothed Portion Shape: Spur Gear
Material: Steel
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

spur gear rack

What are the different types of spur gear rack profiles and their applications?

Spur gear racks can have different tooth profiles, each with its own characteristics and applications. The choice of tooth profile depends on factors such as the desired motion, load requirements, accuracy, and efficiency. Here are some common types of spur gear rack profiles and their applications:

  • Rectangular Profile: The rectangular profile is the most basic and commonly used spur gear rack profile. It features straight-sided teeth with a rectangular cross-section. This profile provides a simple and cost-effective solution for linear motion applications where high precision is not a critical requirement. Rectangular profile gear racks find applications in conveyor systems, material handling equipment, and general-purpose linear motion mechanisms.
  • Involute Profile: The involute profile is widely used in spur gear systems, including gear racks. It has curved teeth with an involute shape, which allows for smooth and gradual tooth engagement, minimizing shock and impact loads. Involute profile gear racks offer high efficiency, precise motion, and good load-carrying capacity. They are commonly used in various industrial applications, such as machine tools, robotics, automation systems, and mechanical power transmission systems.
  • Cycloidal Profile: The cycloidal profile features teeth with a cycloidal shape, characterized by rounded lobes and concave spaces. This profile offers high contact ratio, low noise, and smooth operation. Cycloidal profile gear racks are often used in applications that require high positional accuracy, low backlash, and minimal vibration, such as precision positioning systems, optical equipment, and high-precision machinery.
  • Custom Profiles: In addition to the standard profiles mentioned above, custom profiles can be designed to meet specific application requirements. These profiles can be optimized for unique motion characteristics, load distribution, or special operating conditions. Custom profile gear racks are often utilized in specialized equipment, niche industries, or innovative engineering solutions.

It’s important to choose the appropriate tooth profile based on the specific application needs. Factors such as the desired motion characteristics, positional accuracy, load requirements, noise level, and efficiency all play a role in determining the most suitable tooth profile for a given application. Consulting with gear design experts or referring to industry standards and guidelines can help in selecting the appropriate profile for optimal performance.

spur gear rack

Can spur gear racks be integrated into renewable energy systems?

Yes, spur gear racks can be successfully integrated into renewable energy systems to enhance their performance and functionality. The versatility, efficiency, and precise control offered by spur gear racks make them suitable for various applications within renewable energy generation and storage. Here’s a detailed explanation of how spur gear racks can be integrated into renewable energy systems:

  • Wind Turbines: Spur gear racks are commonly used in the pitch control mechanism of wind turbines. The pitch control system adjusts the angle of the turbine blades to optimize power generation based on wind conditions. Gear racks, along with pinion gears and actuators, enable precise and synchronized blade adjustment, ensuring efficient wind capture and power output. The robustness of spur gear racks allows them to handle the high loads and harsh operating conditions experienced in wind turbine applications.
  • Solar Tracking Systems: In solar energy systems, spur gear racks can be employed in solar tracking systems. These systems orient solar panels to track the movement of the sun throughout the day, maximizing solar energy absorption. Gear racks, combined with motors or actuators, enable accurate and controlled movement of the solar panels, ensuring optimal exposure to sunlight. Spur gear racks contribute to efficient solar tracking and improved energy generation in solar power installations.
  • Hydropower Systems: Spur gear racks are utilized in various components of hydropower systems, such as sluice gates or turbine control mechanisms. Gear racks enable precise and reliable linear motion control, facilitating the opening and closing of gates or regulating the flow of water through turbines. By integrating gear racks, hydropower systems can efficiently harness the power of flowing water, contributing to renewable energy generation.
  • Energy Storage Systems: Spur gear racks can be part of energy storage systems, such as pumped hydro storage or compressed air energy storage. These systems store excess energy generated from renewable sources for later use. Gear racks, along with motors or actuators, can control the movement of gates, valves, or pistons in these storage systems, enabling precise control over the charging and discharging processes. Spur gear racks ensure efficient energy storage and retrieval, enhancing the overall performance of renewable energy systems.
  • Tidal and Wave Energy Converters: Spur gear racks can be integrated into tidal and wave energy converter systems. These systems harness the power of tides or waves to generate electricity. Gear racks, along with pinion gears and actuators, enable the precise adjustment and control of mechanical components, such as turbine blades or oscillating bodies, optimizing energy capture from tidal or wave movements. Spur gear racks contribute to efficient energy conversion in these renewable energy systems.

Overall, spur gear racks offer valuable benefits when integrated into renewable energy systems. Their ability to provide precise motion control, withstand high loads, and operate in harsh environments makes them suitable for applications in wind turbines, solar tracking systems, hydropower systems, energy storage systems, tidal and wave energy converters, and more. By incorporating spur gear racks, renewable energy systems can achieve improved efficiency, reliability, and performance in generating and utilizing renewable energy sources.

spur gear rack

In which industries are spur gear racks typically used?

Spur gear racks find application in a wide range of industries due to their versatility and ability to convert rotational motion into linear motion. Some of the industries where spur gear racks are typically used include:

  • Automotive: The automotive industry extensively utilizes spur gear racks in various applications. Rack and pinion steering systems in cars and trucks rely on spur gear racks for precise and responsive steering control. Additionally, spur gear racks are employed in automotive assembly lines, automated systems, and power transmission mechanisms.
  • Aerospace and Defense: In the aerospace and defense sectors, spur gear racks are employed in diverse applications. They are used in aircraft control systems, missile guidance systems, radar systems, and various mechanisms requiring linear motion or power transmission. The reliability and precision offered by spur gear racks make them suitable for critical aerospace and defense applications.
  • Industrial Machinery: Spur gear racks are widely used in industrial machinery across different sectors. They are found in packaging machines, printing presses, textile machinery, material handling systems, and other equipment requiring linear motion, precise positioning, or power transmission. Industrial machinery relies on spur gear racks for efficient and reliable operation.
  • Robotics and Automation: In the fields of robotics and automation, spur gear racks play a crucial role. They are employed in robotic arms, automated manufacturing systems, pick-and-place machines, and various other automated mechanisms. Spur gear racks provide the necessary linear motion and precise positioning required for accurate and repeatable operations in these industries.
  • Machine Tools: Spur gear racks are commonly used in machine tools such as milling machines, lathes, drilling machines, and CNC systems. They enable precise movement and positioning of cutting tools or workpieces, contributing to the accuracy and quality of machining operations. Spur gear racks are integral to the performance of machine tools.
  • Material Handling and Logistics: The material handling and logistics industry heavily relies on spur gear racks for conveyors, lifts, and other linear motion systems. They are used in automated warehouses, distribution centers, baggage handling systems at airports, and various other material handling applications. Spur gear racks enable efficient movement and positioning of goods and materials.
  • Medical Equipment: Spur gear racks are utilized in medical equipment and devices for precise motion control and positioning. They find applications in medical imaging systems, robotic surgical equipment, patient positioning systems, and laboratory automation. The accuracy and reliability of spur gear racks contribute to the performance and safety of medical devices.
  • Renewable Energy: The renewable energy sector, particularly in wind turbines and solar tracking systems, employs spur gear racks. In wind turbines, spur gear racks enable the adjustment of blade pitch, allowing optimal capturing of wind energy. Solar tracking systems utilize spur gear racks to orient solar panels for maximizing energy absorption from sunlight.

These are just a few examples of the industries where spur gear racks are typically used. The versatility and functionality of spur gear racks make them applicable in numerous other industries, ranging from consumer electronics to mining and beyond. The specific requirements of each industry determine the design, size, and load capacity of spur gear racks used in their respective applications.

China supplier Black Oxide Spur Gear and Pinion Rack manufacturer China supplier Black Oxide Spur Gear and Pinion Rack manufacturer
editor by Dream 2024-05-16

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