Product Description
Product Description
High quality industrial engraving Spur Helical Gear Rack
We exported gear rack in big quantity to Europe, America, Australia, Brazil, South Africa, Russia etc. There is standard gear rack available and also special gear rack as per your drawing or samples. Our gear racks produced by CNC machines
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1) Our gear rack is produced as per DIN standards by CNC machine
2) The pressure angle: 20°/14.5°
3) Module: M0.4-M36/DP1-DP25
4) The maximum length can be 3500mm
5) The material can be Q235, C45, SS304, SS316L, aluminum, copper, nylon and so on.
Our gear racks are used for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial usage so on.
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Product Parameters
|
M1 15X15X1000 |
| M1 15X15X2000 |
| M1.5 17X17X1000 |
| M1.5 17X17X2000 |
| M2 20X20X1000 |
| M2 20X20X2000 |
| M2.5 25X25X1000 |
| M2.5 25X25X2000 |
| M3 30X30X1000 |
| M3 30X30X2000 |
| M4 40X40X1000 |
| M4 40X40X2000 |
| M5 50X50X1000 |
| M5 50X50X2000 |
| M5 50X50X3000 |
| M6 60X60X1000 |
| M6 60X60X2000 |
| M6 60X60X3000 |
| M8 80X80X1000
  |
| M8 80X80X2000 |
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Packaging & Shipping
Packaging:
Chain+Plastic Bag+ Carton+Wooden case ( If you have other requirements, we can customized according to customer requirements packaging.)
Shipping :
1.Most of the standard ones are in stock which we can send in 3-10 days after inspection and package.
2. Customized products delivery time should be determined according to the number.
Company Profile
About Mighty Machinery
ZheJiang Mighty Machinery Co., Ltd., specializes in manufacturing Mechanical Power Transmission Products. After over 13 years hard work, MIGHTY have already get the certificate of ISO9001:2000 and become a holding company for 3 manufacturing factories.Â
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MIGHTY advantage
1, Abundant experience  in the mechanical processing industries.
2,Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and  production in time.
3,Now have 5 technical staff, we have strong capacity for design and process design, and more than 70 worker now work in our FTY and  double shift eveyday.
4,Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
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5,Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
FAQ
1.Are you a factory?
Yes we are a factory instead of trading company, we sincerely welcome customers to visit us locally.
2.Payment terms?
T/T and L/C are both ok for us.we will start production when we receive 30% deposit and make my delivery when receive full payment.
3.Your delivery time?
we can make delivery in 15 days for Less- Container orders,and 25days for Container orders.
4.This is our first order, how can l trust your company?
We cooperate with Alibaba which is a trustable company, so you can buy our products safely. All of our products are checked by the third party. Before we send the item we will check it carefully by ourselves .
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| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | Cold-Resistant, Corrosion-Resistant, High Temperature-Resistance |
| Application: | Conveyer Equipment |
| Surface Treatment: | Zinc Plated/Blacken |
| Material: | Steel |
| Warranty: | 1 Year |
| Samples: |
US$ 5.65/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can spur gear racks be customized for specific machinery and equipment?
Yes, spur gear racks can be customized to meet the specific requirements of different machinery and equipment. The versatility and flexibility of spur gear racks allow for customization in various aspects, enabling their seamless integration into specific applications. Here’s how spur gear racks can be customized:
Size and Dimension: Spur gear racks can be manufactured in different sizes and dimensions to suit the space constraints and design specifications of specific machinery and equipment. The length, width, and height of the rack can be adjusted to ensure optimal fit and compatibility within the system. Customizing the size and dimension of the rack allows for efficient utilization of available space and seamless integration into the mechanical assembly.
Material Selection: Spur gear racks can be made from different materials depending on the application requirements. Common materials include steel, stainless steel, cast iron, and various alloys. The choice of material depends on factors such as load capacity, durability, corrosion resistance, and operating conditions. Customizing the material selection ensures that the spur gear rack is suitable for the specific machinery or equipment, considering factors such as environmental conditions, weight constraints, and mechanical stresses.
Tooth Profile: The tooth profile of a spur gear rack can be customized to optimize its performance for specific applications. Different tooth profiles, such as involute, cycloidal, or modified profiles, can be employed to achieve specific characteristics like smooth engagement, reduced noise, or increased load capacity. The selection of the tooth profile is tailored to the requirements of the machinery or equipment, ensuring optimal performance and longevity.
Pressure Angle: The pressure angle, which defines the angle between the line of action and the line perpendicular to the tooth surface, can be customized for spur gear racks. By selecting an appropriate pressure angle, the gear’s efficiency, load distribution, and contact strength can be optimized for specific machinery and equipment. Customizing the pressure angle helps in achieving the desired mechanical properties and performance of the spur gear rack.
Surface Treatment: Spur gear racks can undergo various surface treatments to enhance their performance and durability. Surface treatments such as heat treatment, case hardening, coating, or plating can be applied to improve wear resistance, corrosion resistance, and reduce friction. Customizing the surface treatment ensures that the spur gear rack can withstand the specific operating conditions and environmental factors it will encounter in the machinery or equipment.
Gear Ratio: The gear ratio between the spur gear rack and the mating pinion gear can be customized to achieve the desired linear motion or power transmission characteristics. By adjusting the number of teeth on the rack and the pinion gear, the gear ratio can be tailored to the specific requirements of the machinery or equipment. Customizing the gear ratio allows for precise control of linear motion or adapting power transmission to meet the desired speed and torque requirements.
By considering these customization options, spur gear racks can be tailored to match the unique needs of different machinery and equipment. Customization ensures that the spur gear rack integrates seamlessly with the overall mechanical system, enhances performance, and contributes to the overall efficiency and reliability of the machinery or equipment.
What materials are commonly used in the construction of spur gear racks?
In the construction of spur gear racks, several materials are commonly used to ensure strength, durability, and efficient performance. The choice of material depends on factors such as the specific application requirements, operating conditions, and budget constraints. Here are some materials commonly used in the construction of spur gear racks:
- Steel Alloys: Steel alloys, such as carbon steel and alloy steel, are widely employed in the construction of spur gear racks. These materials offer excellent strength, hardness, and wear resistance. Carbon steel, such as SAE 1045 or 1050, is commonly used for gear racks due to its high tensile strength and affordability. Alloy steels, such as 8620 or 4140, provide enhanced mechanical properties and are utilized in applications requiring higher load-carrying capacity or increased toughness.
- Stainless Steel: Stainless steel is another popular material choice for spur gear racks, especially in applications where corrosion resistance is crucial. Stainless steel alloys, such as AISI 300 series (e.g., 304 or 316), offer excellent resistance to moisture, chemicals, and atmospheric corrosion. These materials are commonly used in food processing equipment, marine applications, or environments with high humidity or exposure to corrosive substances.
- Cast Iron: Cast iron is utilized in the construction of gear racks when high strength and wear resistance are required. Gray cast iron (e.g., ASTM A48 Class 40) is commonly used due to its good machinability, damping properties, and ability to withstand heavy loads. Cast iron gear racks are often employed in industrial machinery, power transmission systems, and applications with demanding operating conditions.
- Plastics: Engineered plastics, such as nylon (polyamide) and acetal (polyoxymethylene), are used in applications where noise reduction, self-lubrication, and resistance to chemical corrosion are desirable. Plastic gear racks offer advantages such as lightweight, low friction, and the ability to run without additional lubrication. They find applications in industries like automotive, consumer electronics, and medical equipment.
- Bronze and Brass: Bronze and brass alloys are utilized in specific applications that require excellent machinability, low friction, and resistance to wear. Phosphor bronze (e.g., ASTM B139) and brass (e.g., ASTM B16) are commonly used for gear racks in applications such as musical instruments, clocks, and low-load precision machinery.
It’s important to note that the selection of the appropriate material for a spur gear rack depends on various factors, including the specific application requirements, load conditions, operating temperatures, and environmental factors. Engineers and designers consider these factors to determine the most suitable material that will provide the necessary strength, durability, and performance for the intended application.
In which industries are spur gear racks typically used?
Spur gear racks find application in a wide range of industries due to their versatility and ability to convert rotational motion into linear motion. Some of the industries where spur gear racks are typically used include:
- Automotive: The automotive industry extensively utilizes spur gear racks in various applications. Rack and pinion steering systems in cars and trucks rely on spur gear racks for precise and responsive steering control. Additionally, spur gear racks are employed in automotive assembly lines, automated systems, and power transmission mechanisms.
- Aerospace and Defense: In the aerospace and defense sectors, spur gear racks are employed in diverse applications. They are used in aircraft control systems, missile guidance systems, radar systems, and various mechanisms requiring linear motion or power transmission. The reliability and precision offered by spur gear racks make them suitable for critical aerospace and defense applications.
- Industrial Machinery: Spur gear racks are widely used in industrial machinery across different sectors. They are found in packaging machines, printing presses, textile machinery, material handling systems, and other equipment requiring linear motion, precise positioning, or power transmission. Industrial machinery relies on spur gear racks for efficient and reliable operation.
- Robotics and Automation: In the fields of robotics and automation, spur gear racks play a crucial role. They are employed in robotic arms, automated manufacturing systems, pick-and-place machines, and various other automated mechanisms. Spur gear racks provide the necessary linear motion and precise positioning required for accurate and repeatable operations in these industries.
- Machine Tools: Spur gear racks are commonly used in machine tools such as milling machines, lathes, drilling machines, and CNC systems. They enable precise movement and positioning of cutting tools or workpieces, contributing to the accuracy and quality of machining operations. Spur gear racks are integral to the performance of machine tools.
- Material Handling and Logistics: The material handling and logistics industry heavily relies on spur gear racks for conveyors, lifts, and other linear motion systems. They are used in automated warehouses, distribution centers, baggage handling systems at airports, and various other material handling applications. Spur gear racks enable efficient movement and positioning of goods and materials.
- Medical Equipment: Spur gear racks are utilized in medical equipment and devices for precise motion control and positioning. They find applications in medical imaging systems, robotic surgical equipment, patient positioning systems, and laboratory automation. The accuracy and reliability of spur gear racks contribute to the performance and safety of medical devices.
- Renewable Energy: The renewable energy sector, particularly in wind turbines and solar tracking systems, employs spur gear racks. In wind turbines, spur gear racks enable the adjustment of blade pitch, allowing optimal capturing of wind energy. Solar tracking systems utilize spur gear racks to orient solar panels for maximizing energy absorption from sunlight.
These are just a few examples of the industries where spur gear racks are typically used. The versatility and functionality of spur gear racks make them applicable in numerous other industries, ranging from consumer electronics to mining and beyond. The specific requirements of each industry determine the design, size, and load capacity of spur gear racks used in their respective applications.
editor by Dream 2024-04-30